Milling and Routing
Milling and Routing form one of our most versatile manufacturing capabilities, enabling the production of precision plastic components ranging from simple machined parts to complex, multi-axis geometries. From machined blocks, plates, manifolds, fixtures, guides, and wear components to intricate custom-engineered parts, our machining infrastructure supports a wide range of industrial applications and production volumes.
Our journey began in 2016 with a conventional HMT Milling Machine, providing a strong foundation in the machining of engineering plastics. As customer requirements evolved, we upgraded the machine with Digital Read Out (DRO) systems on all three axes, significantly improving positioning accuracy, repeatability, and process control.
To enhance productivity and machining flexibility, we subsequently invested in M1TR milling machines equipped with automatic feed gearboxes. These machines enabled more efficient machining of longer components while delivering improved dimensional accuracy and surface finish. As demand increased, additional M1TR machines with autofeed systems were added to expand capacity and reduce lead times.
In 2024, we made a significant advancement with the addition of our first CNC Router, an 8 ft × 4 ft double-column machining platform specifically configured for plastic machining. This technology transformed our ability to process large sheets and manufacture multiple components simultaneously. By nesting parts within a single sheet, we improved material utilisation, reduced machining time, and increased production efficiency while maintaining consistency across batches.
Our CNC machining capability was further strengthened with the addition of high-speed Vertical Machining Centres (VMCs), including machines equipped with a 4th axis for multi-sided machining in a single setup. To meet growing customer requirements, we expanded our routing capability with another CNC Router featuring a vacuum bed and a specialised spindle capable of performing threading operations directly on machined components.
For highly demanding applications requiring exceptional precision and repeatability, we invested in a larger-capacity VMC with spindle speeds up to 12,000 RPM and advanced 3-axis, 4-axis, and 5-axis machining capabilities. These systems are particularly suited for tight-tolerance components used in electronics and mobile phone assembly fixtures, aerospace, defence, medical devices, automation systems, and other critical industrial applications.
Complementing our machining infrastructure, we continue to adopt modern manufacturing practices such as online probing and in-process measurement. Combined with our extensive knowledge of engineering plastics, these capabilities enable us to deliver precise, reliable, and repeatable components for both prototype and production requirements.